真空(kong)(kong)化成(cheng)(cheng)(cheng)柜(ju)(ju)的(de)真空(kong)(kong)環(huan)境(jing)在(zai)電(dian)(dian)(dian)池(chi)(chi)(chi)高(gao)溫(wen)(wen)化成(cheng)(cheng)(cheng)過(guo)(guo)程中(zhong)發(fa)揮著重(zhong)要的(de)**保障作(zuo)用(yong)。電(dian)(dian)(dian)池(chi)(chi)(chi)化成(cheng)(cheng)(cheng)階段尤其(qi)是高(gao)溫(wen)(wen)條件下，電(dian)(dian)(dian)解(jie)(jie)液易(yi)發(fa)生(sheng)分(fen)解(jie)(jie)反(fan)應(ying)產生(sheng)氣體，若這些氣體在(zai)電(dian)(dian)(dian)芯內部積聚，會導(dao)致電(dian)(dian)(dian)芯膨(peng)脹，甚(shen)至可能(neng)引發(fa)內部短路等**隱患(huan)。而真空(kong)(kong)化成(cheng)(cheng)(cheng)柜(ju)(ju)通(tong)過(guo)(guo)持(chi)續(xu)維持(chi)負(fu)壓環(huan)境(jing)，能(neng)及時將(jiang)電(dian)(dian)(dian)解(jie)(jie)液分(fen)解(jie)(jie)產生(sheng)的(de)氣體抽出腔體，防止(zhi)氣體在(zai)電(dian)(dian)(dian)芯內部積聚。同時，真空(kong)(kong)環(huan)境(jing)也降(jiang)低了氣體分(fen)子(zi)的(de)活性，減少了氣體與電(dian)(dian)(dian)極材料(liao)發(fa)生(sheng)反(fan)應(ying)的(de)可能(neng)性。這種主動排氣與抑制(zhi)產氣反(fan)應(ying)的(de)雙重(zhong)作(zuo)用(yong)，有(you)效(xiao)降(jiang)低了電(dian)(dian)(dian)池(chi)(chi)(chi)化成(cheng)(cheng)(cheng)過(guo)(guo)程中(zhong)的(de)短路風險，提(ti)升了生(sheng)產過(guo)(guo)程的(de)**性與穩定(ding)性。對電(dian)(dian)(dian)池(chi)(chi)(chi)進行充放(fang)電(dian)(dian)(dian)，激發(fa)材料(liao)并形成(cheng)(cheng)(cheng)穩定(ding)的(de) SEI 膜(mo)，提(ti)升電(dian)(dian)(dian)池(chi)(chi)(chi)的(de)循環(huan)壽命和**性。深圳動力電(dian)(dian)(dian)池(chi)(chi)(chi)化成(cheng)(cheng)(cheng)柜(ju)(ju)研發(fa)

電(dian)(dian)(dian)池分(fen)容化(hua)成柜(ju)在(zai)數據(ju)(ju)(ju)(ju)管理與(yu)設備控(kong)(kong)制方(fang)面采(cai)用網(wang)(wang)絡(luo)(luo)(luo)化(hua)架構，通過網(wang)(wang)絡(luo)(luo)(luo)將多臺機柜(ju)與(yu)控(kong)(kong)制系統連(lian)接。同(tong)時集成SQL數據(ju)(ju)(ju)(ju)庫(ku)存(cun)(cun)儲測(ce)試過程中產(chan)生的(de)(de)大量(liang)(liang)數據(ju)(ju)(ju)(ju)，包括每個電(dian)(dian)(dian)池的(de)(de)充(chong)放電(dian)(dian)(dian)曲(qu)線、容量(liang)(liang)、內阻、工步參數等信息。控(kong)(kong)制系統可實現(xian)對(dui)多臺機柜(ju)的(de)(de)集中監控(kong)(kong)與(yu)操作，操作人員(yuan)在(zai)中控(kong)(kong)端(duan)即可查看各(ge)機柜(ju)的(de)(de)運行狀態、下(xia)達測(ce)試指(zhi)令。SQL數據(ju)(ju)(ju)(ju)庫(ku)則(ze)為數據(ju)(ju)(ju)(ju)的(de)(de)存(cun)(cun)儲、查詢、分(fen)析提(ti)供了便利(li)，支(zhi)持生成各(ge)類統計報表，幫(bang)助(zhu)技術人員(yuan)分(fen)析電(dian)(dian)(dian)池性能趨勢、優化(hua)測(ce)試工藝。這種網(wang)(wang)絡(luo)(luo)(luo)化(hua)與(yu)數據(ju)(ju)(ju)(ju)庫(ku)結合的(de)(de)設計，提(ti)升了設備的(de)(de)管理效率(lv)(lv)與(yu)數據(ju)(ju)(ju)(ju)利(li)用率(lv)(lv)。深圳化(hua)成柜(ju)按需定制電(dian)(dian)(dian)池分(fen)容化(hua)成柜(ju)具備數據(ju)(ju)(ju)(ju)追溯功能，可記錄每只(zhi)電(dian)(dian)(dian)芯的(de)(de)化(hua)成曲(qu)線與(yu)參數，便于質(zhi)量(liang)(liang)分(fen)析。

電(dian)(dian)解(jie)(jie)液(ye)(ye)浸(jin)潤(run)(run)極片(pian)(pian)是鋰電(dian)(dian)池(chi)(chi)(chi)化(hua)成(cheng)的(de)(de)(de)關鍵環(huan)節，浸(jin)潤(run)(run)速(su)度(du)(du)直接影響化(hua)成(cheng)周(zhou)期，傳統(tong)化(hua)成(cheng)設備(bei)因缺乏溫(wen)(wen)(wen)(wen)度(du)(du)輔助，浸(jin)潤(run)(run)過(guo)程需 6-8 小時(shi)，效率較低(di)。鋰電(dian)(dian)池(chi)(chi)(chi)熱壓(ya)(ya)化(hua)成(cheng)柜通過(guo)優化(hua)熱壓(ya)(ya)溫(wen)(wen)(wen)(wen)度(du)(du)梯度(du)(du)，有效加速(su)電(dian)(dian)解(jie)(jie)液(ye)(ye)浸(jin)潤(run)(run)速(su)度(du)(du)，其(qi)溫(wen)(wen)(wen)(wen)度(du)(du)控制并非采用(yong)恒定高溫(wen)(wen)(wen)(wen)，而是根(gen)據浸(jin)潤(run)(run)階(jie)(jie)段動態調整：初始階(jie)(jie)段設定 80-90℃高溫(wen)(wen)(wen)(wen)，利用(yong)高溫(wen)(wen)(wen)(wen)降(jiang)(jiang)低(di)電(dian)(dian)解(jie)(jie)液(ye)(ye)黏(nian)度(du)(du)，促(cu)使其(qi)快(kuai)速(su)滲透至(zhi)(zhi)極片(pian)(pian)表(biao)層；中期階(jie)(jie)段降(jiang)(jiang)至(zhi)(zhi) 60-70℃，平衡浸(jin)潤(run)(run)速(su)度(du)(du)與活性物質穩定性，避免高溫(wen)(wen)(wen)(wen)導致(zhi)的(de)(de)(de)材料分解(jie)(jie)；后期階(jie)(jie)段降(jiang)(jiang)至(zhi)(zhi) 50-60℃，確(que)保電(dian)(dian)解(jie)(jie)液(ye)(ye)充(chong)(chong)分填(tian)充(chong)(chong)極片(pian)(pian)微孔。這(zhe)種(zhong)梯度(du)(du)溫(wen)(wen)(wen)(wen)控方式(shi)使電(dian)(dian)解(jie)(jie)液(ye)(ye)浸(jin)潤(run)(run)時(shi)間縮(suo)短至(zhi)(zhi) 3-4 小時(shi)，整個化(hua)成(cheng)周(zhou)期隨之(zhi)縮(suo)短 20%-30%。同時(shi)，溫(wen)(wen)(wen)(wen)度(du)(du)梯度(du)(du)與壓(ya)(ya)力的(de)(de)(de)協同作用(yong)還能(neng)減(jian)少極片(pian)(pian)內(nei)部(bu)的(de)(de)(de) “死體積”，提升電(dian)(dian)池(chi)(chi)(chi)的(de)(de)(de)充(chong)(chong)放電(dian)(dian)效率，經該設備(bei)處理(li)的(de)(de)(de)鋰電(dian)(dian)池(chi)(chi)(chi)，充(chong)(chong)放電(dian)(dian)效率可提升至(zhi)(zhi) 90% 以上，適用(yong)于消費類鋰電(dian)(dian)池(chi)(chi)(chi)、便攜式(shi)儲能(neng)電(dian)(dian)池(chi)(chi)(chi)的(de)(de)(de)高效生產(chan)。

真(zhen)(zhen)空(kong)(kong)(kong)化(hua)成(cheng)(cheng)柜的(de)(de)(de)抽(chou)(chou)真(zhen)(zhen)空(kong)(kong)(kong)過程需要(yao)一定(ding)的(de)(de)(de)時間，通常(chang)在30分鐘到2小時之(zhi)間，具(ju)(ju)體(ti)(ti)(ti)(ti)時長(chang)取決于(yu)腔(qiang)體(ti)(ti)(ti)(ti)體(ti)(ti)(ti)(ti)積、真(zhen)(zhen)空(kong)(kong)(kong)泵功(gong)率及目標(biao)真(zhen)(zhen)空(kong)(kong)(kong)度(du)等因素。雖然相(xiang)較于(yu)常(chang)壓(ya)化(hua)成(cheng)(cheng)，這段抽(chou)(chou)真(zhen)(zhen)空(kong)(kong)(kong)時間增加(jia)了生產周期，但從電(dian)池(chi)(chi)性能提升的(de)(de)(de)角度(du)來(lai)看具(ju)(ju)有(you)重要(yao)價值。在抽(chou)(chou)真(zhen)(zhen)空(kong)(kong)(kong)過程中，不僅能排出腔(qiang)體(ti)(ti)(ti)(ti)中的(de)(de)(de)空(kong)(kong)(kong)氣，還能促使電(dian)芯內(nei)部的(de)(de)(de)氣泡(pao)逐漸逸出，為后續的(de)(de)(de)電(dian)解液浸潤創造有(you)利條件。充分的(de)(de)(de)抽(chou)(chou)真(zhen)(zhen)空(kong)(kong)(kong)可確保電(dian)解液更(geng)均勻地(di)滲透到電(dian)極材料的(de)(de)(de)微孔中，減少界面缺陷，提升電(dian)池(chi)(chi)的(de)(de)(de)容量發揮、循環壽命(ming)和(he)(he)(he)倍率性能。因此，盡(jin)管耗(hao)時，真(zhen)(zhen)空(kong)(kong)(kong)化(hua)成(cheng)(cheng)過程仍是提升高要(yao)求電(dian)池(chi)(chi)性能不可或缺的(de)(de)(de)關鍵(jian)環節。與(yu)化(hua)成(cheng)(cheng)柜設備為一體(ti)(ti)(ti)(ti)，夾具(ju)(ju)平行分布，由(you)多(duo)層加(jia)熱加(jia)壓(ya)板和(he)(he)(he)多(duo)個(ge)通道組成(cheng)(cheng)，可用于(yu)放置和(he)(he)(he)固定(ding)電(dian)芯。

熱壓(ya)化(hua)成(cheng)(cheng)柜(ju)創新(xin)性(xing)地將溫度(du)控(kong)制與壓(ya)力(li)調(diao)節(jie)功能集(ji)成(cheng)(cheng)一體，針對鋰電(dian)(dian)池(chi)化(hua)成(cheng)(cheng)過程(cheng)中極片貼(tie)合(he)(he)度(du)不足、電(dian)(dian)解(jie)(jie)(jie)(jie)液浸潤不均等行業痛點提(ti)供(gong)解(jie)(jie)(jie)(jie)決方案(an)。該(gai)設(she)備(bei)通過上下壓(ya)合(he)(he)板(ban)內(nei)置的(de)加熱模(mo)塊與壓(ya)力(li)傳感(gan)器，實現對電(dian)(dian)芯(xin)(xin)的(de)精細溫控(kong)與柔(rou)性(xing)加壓(ya)，溫度(du)調(diao)節(jie)范圍覆蓋 25~85℃，壓(ya)力(li)控(kong)制精度(du)可(ke)達 ±0.01MPa。在化(hua)成(cheng)(cheng)過程(cheng)中，穩定的(de)溫度(du)環境能加速(su)電(dian)(dian)解(jie)(jie)(jie)(jie)液離子遷移，提(ti)升(sheng) SEI 膜形成(cheng)(cheng)質量，而均勻的(de)壓(ya)力(li)作用(yong)可(ke)促使極片與隔膜緊密貼(tie)合(he)(he)，減少內(nei)部(bu)接觸電(dian)(dian)阻，同(tong)時推動電(dian)(dian)解(jie)(jie)(jie)(jie)液向極片孔隙深度(du)滲透。這種協同(tong)控(kong)制模(mo)式(shi)(shi)尤其適用(yong)于(yu)疊片式(shi)(shi)軟包電(dian)(dian)芯(xin)(xin)與高(gao)鎳三元電(dian)(dian)芯(xin)(xin)的(de)生產，能有效改善電(dian)(dian)芯(xin)(xin)厚度(du)一致(zhi)性(xing)與倍率(lv)放電(dian)(dian)性(xing)能。設(she)備(bei)配備(bei)的(de)觸控(kong)式(shi)(shi)操(cao)作界(jie)面支持(chi)壓(ya)力(li) - 溫度(du)曲(qu)線自(zi)定義(yi)設(she)置，可(ke)根據不同(tong)電(dian)(dian)芯(xin)(xin)規格快速(su)調(diao)用(yong)工藝參數，既提(ti)升(sheng)了生產靈活(huo)性(xing)，又(you)保障了產品(pin)質量穩定性(xing)，成(cheng)(cheng)為(wei)鋰電(dian)(dian)池(chi)精細化(hua)生產的(de)重要裝備(bei)。小型壓(ya)力(li)化(hua)成(cheng)(cheng)柜(ju)適用(yong)于(yu)實驗室電(dian)(dian)芯(xin)(xin)研(yan)發(fa)，支持(chi)單(dan)電(dian)(dian)芯(xin)(xin)單(dan)獨壓(ya)力(li)設(she)置，滿足小批量個性(xing)化(hua)化(hua)成(cheng)(cheng)需求(qiu)。深圳動力(li)電(dian)(dian)池(chi)化(hua)成(cheng)(cheng)柜(ju)檢測

設備會通過內(nei)部(bu)的(de)加(jia)熱(re)系統(tong)為電池(chi)提供高溫環境，同時(shi)利(li)用(yong)壓(ya)力(li)(li)系統(tong)施加(jia)壓(ya)力(li)(li)，確保熱(re)壓(ya)過程的(de)穩定性(xing)和**性(xing)。深圳動力(li)(li)電池(chi)化(hua)成柜研發(fa)

鋰電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)熱壓(ya)化(hua)成(cheng)柜基于(yu)客(ke)戶個(ge)性(xing)(xing)(xing)(xing)(xing)化(hua)需求(qiu)(qiu)，提(ti)供定制化(hua)工藝方案，可(ke)根據(ju)電(dian)(dian)(dian)(dian)芯(xin)材料體系(xi)（如高鎳(nie)三元(yuan)、硅基負極(ji)）與性(xing)(xing)(xing)(xing)(xing)能(neng)指標（如循環(huan)壽命(ming)、容(rong)量密度(du)(du)），個(ge)性(xing)(xing)(xing)(xing)(xing)化(hua)配置溫(wen)度(du)(du)、壓(ya)力、化(hua)成(cheng)曲線(xian)(xian)等(deng)重(zhong)要(yao)參數(shu)。不同應用(yong)場景的鋰電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)對(dui)性(xing)(xing)(xing)(xing)(xing)能(neng)要(yao)求(qiu)(qiu)差異明顯：儲能(neng)電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)側重(zhong)循環(huan)穩定性(xing)(xing)(xing)(xing)(xing)，3C 數(shu)碼電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)側重(zhong)快充性(xing)(xing)(xing)(xing)(xing)能(neng)，動力電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)側重(zhong)高容(rong)量與**性(xing)(xing)(xing)(xing)(xing)，通用(yong)化(hua)設(she)備(bei)難(nan)以(yi)滿(man)足(zu)細分需求(qiu)(qiu)。該(gai)設(she)備(bei)通過模(mo)塊化(hua)硬件設(she)計與可(ke)編程控(kong)制系(xi)統，實(shi)現(xian)工藝參數(shu)的全范圍定制：針(zhen)對(dui)高鎳(nie)三元(yuan)電(dian)(dian)(dian)(dian)芯(xin)，定制低溫(wen)度(du)(du)、緩充放電(dian)(dian)(dian)(dian)曲線(xian)(xian)，避免熱失控(kong)；針(zhen)對(dui)硅基負極(ji)電(dian)(dian)(dian)(dian)芯(xin)，優化(hua)壓(ya)力梯度(du)(du)參數(shu)，抑制體積(ji)膨脹；針(zhen)對(dui)儲能(neng)電(dian)(dian)(dian)(dian)芯(xin)，延長化(hua)成(cheng)時(shi)間，提(ti)升(sheng)容(rong)量穩定性(xing)(xing)(xing)(xing)(xing)。同時(shi)，技術團(tuan)隊會根據(ju)客(ke)戶提(ti)供的電(dian)(dian)(dian)(dian)芯(xin)規格與性(xing)(xing)(xing)(xing)(xing)能(neng)要(yao)求(qiu)(qiu)，進行工藝模(mo)擬與調試(shi)，輸出比(bi)較(jiao)好方案。定制化(hua)服務幫(bang)助企業(ye)精細匹(pi)配生(sheng)產(chan)需求(qiu)(qiu)，提(ti)升(sheng)產(chan)品核(he)心(xin)競爭力，尤其(qi)適配新型鋰電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)研(yan)發與小批(pi)量定制生(sheng)產(chan)場景。深圳動力電(dian)(dian)(dian)(dian)池(chi)(chi)(chi)化(hua)成(cheng)柜研(yan)發