
2025-11-09 10:09:56
電(dian)子元(yuan)件(jian)(jian)貼(tie)(tie)片(pian)(pian)車間的(de)(de)電(dian)氣系(xi)(xi)統(tong)(tong)(tong)集(ji)成(cheng),重心是解(jie)決多設(she)備(bei)協同精(jing)度與(yu)實時(shi)(shi)質量檢(jian)測的(de)(de)聯動(dong)(dong)難題。車間內(nei)貼(tie)(tie)片(pian)(pian)機、回流(liu)焊(han)爐(lu)、AOI 光學檢(jian)測設(she)備(bei)傳(chuan)(chuan)統(tong)(tong)(tong)自(zi)主運(yun)行時(shi)(shi),易(yi)因(yin)貼(tie)(tie)裝參數(shu)(shu)與(yu)焊(han)接溫度不匹(pi)配導致元(yuan)件(jian)(jian)虛焊(han),且檢(jian)測滯后(hou)易(yi)造(zao)成(cheng)批量不良(liang)品(pin)。通過系(xi)(xi)統(tong)(tong)(tong)集(ji)成(cheng),將貼(tie)(tie)片(pian)(pian)機的(de)(de)吸嘴壓(ya)力、貼(tie)(tie)片(pian)(pian)坐標(biao)數(shu)(shu)據,與(yu)回流(liu)焊(han)爐(lu)的(de)(de)溫區溫度曲線、傳(chuan)(chuan)送帶(dai)速度實時(shi)(shi)互通:貼(tie)(tie)片(pian)(pian)機根據元(yuan)件(jian)(jian)類(lei)型自(zi)動(dong)(dong)調用(yong)預設(she)參數(shu)(shu),回流(liu)焊(han)爐(lu)同步(bu)匹(pi)配對應(ying)的(de)(de)加(jia)熱程序;貼(tie)(tie)片(pian)(pian)完(wan)成(cheng)后(hou),AOI 設(she)備(bei)立即(ji)啟動(dong)(dong)檢(jian)測,若發(fa)現偏移、缺件(jian)(jian)等問題,系(xi)(xi)統(tong)(tong)(tong)自(zi)動(dong)(dong)暫(zan)停(ting)下(xia)一道工序,同時(shi)(shi)反饋至貼(tie)(tie)片(pian)(pian)機調整參數(shu)(shu)。此(ci)外,集(ji)成(cheng)生產(chan)追(zhui)溯模(mo)塊,每塊電(dian)路(lu)板的(de)(de)貼(tie)(tie)片(pian)(pian)數(shu)(shu)據、焊(han)接參數(shu)(shu)與(yu)檢(jian)測結果(guo)綁定存(cun)檔(dang),便于后(hou)期排查(cha)工藝問題。這(zhe)種集(ji)成(cheng)模(mo)式大幅提升了(le)貼(tie)(tie)片(pian)(pian)精(jing)度與(yu)產(chan)品(pin)合格率,適配電(dian)子元(yuan)件(jian)(jian)小型化(hua)、高(gao)密度生產(chan)的(de)(de)需求(qiu)。石油(you)設(she)備(bei)**運(yun)行需電(dian)氣自(zi)動(dong)(dong)化(hua)。南京電(dian)力電(dian)氣自(zi)動(dong)(dong)化(hua)工程

智能農(nong)(nong)(nong)田灌(guan)(guan)溉(gai)的(de)(de)(de)電氣(qi)系(xi)統集(ji)成,需實現(xian)土(tu)壤(rang)墑情、氣(qi)象數據與(yu)(yu)(yu)灌(guan)(guan)溉(gai)設備(bei)的(de)(de)(de)準確聯動(dong)(dong),推動(dong)(dong)農(nong)(nong)(nong)業(ye)節(jie)水(shui)與(yu)(yu)(yu)提質。傳(chuan)統農(nong)(nong)(nong)田灌(guan)(guan)溉(gai)依賴(lai)人工經(jing)驗,易出現(xian) “大水(shui)漫灌(guan)(guan)” 導致水(shui)資源浪費,且灌(guan)(guan)溉(gai)與(yu)(yu)(yu)施(shi)肥(fei)(fei)不同(tong)步影響作物(wu)吸收。通過系(xi)統集(ji)成,將分布(bu)于田間的(de)(de)(de)土(tu)壤(rang)濕度(du)傳(chuan)感器、氣(qi)象站(監測降雨量(liang)、風(feng)速)、滴灌(guan)(guan) / 噴灌(guan)(guan)設備(bei)及(ji)施(shi)肥(fei)(fei)機整(zheng)合(he):土(tu)壤(rang)傳(chuan)感器實時(shi)采集(ji)不同(tong)深度(du)的(de)(de)(de)濕度(du)數據,若(ruo)低于作物(wu)適宜(yi)閾值,系(xi)統自(zi)動(dong)(dong)計算灌(guan)(guan)溉(gai)量(liang),啟動(dong)(dong)對應區域的(de)(de)(de)灌(guan)(guan)溉(gai)設備(bei);結合(he)氣(qi)象預報,若(ruo)未來(lai)有降雨,自(zi)動(dong)(dong)推遲灌(guan)(guan)溉(gai);灌(guan)(guan)溉(gai)的(de)(de)(de)同(tong)時(shi),施(shi)肥(fei)(fei)機根據作物(wu)生長期(qi)與(yu)(yu)(yu)土(tu)壤(rang)養分數據,同(tong)步準確投放肥(fei)(fei)料,實現(xian) “水(shui)肥(fei)(fei)一體化”。此外(wai),系(xi)統支(zhi)持手機 APP 遠程控(kong)(kong)制(zhi),農(nong)(nong)(nong)戶可(ke)隨時(shi)查看墑情與(yu)(yu)(yu)灌(guan)(guan)溉(gai)狀態(tai),調整(zheng)參(can)數。這種集(ji)成模式大幅減少了(le)水(shui)資源與(yu)(yu)(yu)肥(fei)(fei)料消耗,提升(sheng)了(le)作物(wu)產(chan)(chan)量(liang)與(yu)(yu)(yu)品質,助力傳(chuan)統農(nong)(nong)(nong)業(ye)向智慧(hui)農(nong)(nong)(nong)業(ye)升(sheng)級。南京電氣(qi)自(zi)動(dong)(dong)化控(kong)(kong)制(zhi)陶(tao)瓷生產(chan)(chan)線利用(yong)電氣(qi)自(zi)動(dong)(dong)化控(kong)(kong)制(zhi)窯爐的(de)(de)(de)升(sheng)溫曲線。

高(gao)低(di)(di)(di)壓成套設備(bei)選(xuan)(xuan)型需(xu)(xu)兼顧能(neng)(neng)(neng)(neng)(neng)效需(xu)(xu)求,這是(shi)實(shi)現(xian)(xian)電(dian)氣(qi)系(xi)統節(jie)能(neng)(neng)(neng)(neng)(neng)降耗(hao)(hao)(hao)的(de)(de)(de)關鍵(jian)。在元器(qi)件選(xuan)(xuan)擇(ze)上(shang),優先選(xuan)(xuan)用節(jie)能(neng)(neng)(neng)(neng)(neng)型產品,如高(gao)效節(jie)能(neng)(neng)(neng)(neng)(neng)的(de)(de)(de)斷(duan)路器(qi)、接觸器(qi)、變(bian)壓器(qi),降低(di)(di)(di)設備(bei)自(zi)(zi)(zi)身的(de)(de)(de)能(neng)(neng)(neng)(neng)(neng)耗(hao)(hao)(hao);低(di)(di)(di)壓成套設備(bei)可(ke)搭配智(zhi)能(neng)(neng)(neng)(neng)(neng)電(dian)能(neng)(neng)(neng)(neng)(neng)計量(liang)模塊,實(shi)時(shi)(shi)(shi)監測各回路的(de)(de)(de)能(neng)(neng)(neng)(neng)(neng)耗(hao)(hao)(hao)數(shu)(shu)據,為電(dian)氣(qi)自(zi)(zi)(zi)動(dong)化(hua)系(xi)統的(de)(de)(de)能(neng)(neng)(neng)(neng)(neng)效管理提供依據;高(gao)壓設備(bei)選(xuan)(xuan)型時(shi)(shi)(shi),需(xu)(xu)關注設備(bei)的(de)(de)(de)損(sun)耗(hao)(hao)(hao)參數(shu)(shu),選(xuan)(xuan)擇(ze)低(di)(di)(di)損(sun)耗(hao)(hao)(hao)的(de)(de)(de)變(bian)壓器(qi)與(yu)(yu)開關設備(bei),減少電(dian)能(neng)(neng)(neng)(neng)(neng)在傳輸與(yu)(yu)轉(zhuan)換中的(de)(de)(de)損(sun)耗(hao)(hao)(hao)。此外(wai),設備(bei)的(de)(de)(de)控制邏輯需(xu)(xu)適配能(neng)(neng)(neng)(neng)(neng)效優化(hua)需(xu)(xu)求,例如低(di)(di)(di)壓柜可(ke)設計成按需(xu)(xu)投切的(de)(de)(de)回路,當負(fu)載(zai)較(jiao)小時(shi)(shi)(shi)自(zi)(zi)(zi)動(dong)切斷(duan)部分冗余回路;若接入(ru)可(ke)再生能(neng)(neng)(neng)(neng)(neng)源(yuan)(如光伏、風電(dian)),需(xu)(xu)選(xuan)(xuan)擇(ze)具備(bei)能(neng)(neng)(neng)(neng)(neng)量(liang)雙向(xiang)流動(dong)控制功能(neng)(neng)(neng)(neng)(neng)的(de)(de)(de)成套設備(bei),實(shi)現(xian)(xian)清潔能(neng)(neng)(neng)(neng)(neng)源(yuan)優先利用。通(tong)過能(neng)(neng)(neng)(neng)(neng)效導向(xiang)的(de)(de)(de)選(xuan)(xuan)型,可(ke)大幅(fu)降低(di)(di)(di)電(dian)氣(qi)系(xi)統的(de)(de)(de)整體能(neng)(neng)(neng)(neng)(neng)耗(hao)(hao)(hao),助力(li)企(qi)業實(shi)現(xian)(xian)綠色低(di)(di)(di)碳運(yun)營(ying),同時(shi)(shi)(shi)與(yu)(yu)電(dian)氣(qi)自(zi)(zi)(zi)動(dong)化(hua)的(de)(de)(de)能(neng)(neng)(neng)(neng)(neng)效管理功能(neng)(neng)(neng)(neng)(neng)形成協同,提升節(jie)能(neng)(neng)(neng)(neng)(neng)效果。
凈(jing)水(shui)處(chu)理(li)(li)系統的(de)預(yu)處(chu)理(li)(li)環節至關重要,是保障后(hou)續凈(jing)化工(gong)藝高(gao)效(xiao)(xiao)運行的(de)基礎,通過格(ge)柵(zha)、沉(chen)淀(dian)(dian)池(chi)、預(yu)氧化等工(gong)藝組合,有(you)效(xiao)(xiao)去除原水(shui)中的(de)大(da)顆(ke)粒雜質、膠體(ti)物(wu)質和部分(fen)有(you)機(ji)物(wu)。格(ge)柵(zha)機(ji)根據原水(shui)流量自動(dong)調(diao)節運行速度(du),攔(lan)截(jie)樹枝、塑料等大(da)塊雜物(wu);沉(chen)淀(dian)(dian)池(chi)設計合理(li)(li)的(de)水(shui)流速度(du)和停留時間,使(shi)懸浮顆(ke)粒在重力作(zuo)用下充分(fen)沉(chen)淀(dian)(dian)分(fen)離,部分(fen)沉(chen)淀(dian)(dian)池(chi)還配備斜(xie)管或斜(xie)板裝置(zhi),增加(jia)沉(chen)淀(dian)(dian)面積,提升沉(chen)淀(dian)(dian)效(xiao)(xiao)率。預(yu)處(chu)理(li)(li)效(xiao)(xiao)果(guo)的(de)提升,能大(da)幅降低后(hou)續凈(jing)化工(gong)藝的(de)處(chu)理(li)(li)負荷,如(ru)減輕超濾膜的(de)污染(ran)速度(du),延長其使(shi)用壽命,降低活(huo)性炭(tan)的(de)吸附飽和速度(du),從而(er)提高(gao)整體(ti)凈(jing)水(shui)效(xiao)(xiao)率,減少運行成本和維護工(gong)作(zuo)量。智(zhi)能樓宇管控需電(dian)氣自動(dong)化協同。

半(ban)(ban)導體潔凈(jing)(jing)室(shi)的(de)電(dian)氣(qi)系統集(ji)成(cheng)(cheng),需實(shi)現溫(wen)(wen)濕(shi)度(du)(du)(du)、潔凈(jing)(jing)度(du)(du)(du)與工藝(yi)設(she)(she)(she)備(bei)(bei)的(de)極限(xian)協(xie)同(tong),滿足半(ban)(ban)導體制造(zao)(zao)的(de)嚴苛環境(jing)要(yao)求。潔凈(jing)(jing)室(shi)對溫(wen)(wen)度(du)(du)(du)波動、濕(shi)度(du)(du)(du)范圍、微(wei)粒含(han)量(liang)控(kong)制精度(du)(du)(du)極高,任(ren)何偏差都可(ke)能影響芯片制造(zao)(zao)良(liang)率(lv)。通(tong)過系統集(ji)成(cheng)(cheng),將潔凈(jing)(jing)室(shi)的(de)多點溫(wen)(wen)濕(shi)度(du)(du)(du)傳感(gan)器、空氣(qi)凈(jing)(jing)化(hua)(hua)系統(FFU 風機(ji)過濾單(dan)元)、工藝(yi)冷卻系統及光刻(ke)機(ji)、刻(ke)蝕機(ji)等設(she)(she)(she)備(bei)(bei)聯動:溫(wen)(wen)濕(shi)度(du)(du)(du)傳感(gan)器實(shi)時采集(ji)數(shu)據(ju),若(ruo)溫(wen)(wen)度(du)(du)(du)偏離(li)設(she)(she)(she)定(ding)值 ±0.1℃或濕(shi)度(du)(du)(du)偏離(li) ±2%,系統立即(ji)調(diao)節(jie)空調(diao)機(ji)組的(de)送風溫(wen)(wen)度(du)(du)(du)與濕(shi)度(du)(du)(du);FFU 系統根據(ju)潔凈(jing)(jing)度(du)(du)(du)檢測數(shu)據(ju),動態調(diao)整風機(ji)轉速(su),確(que)保微(wei)粒含(han)量(liang)達標;工藝(yi)冷卻系統根據(ju)光刻(ke)機(ji)等設(she)(she)(she)備(bei)(bei)的(de)發熱(re)量(liang),準確(que)調(diao)節(jie)冷卻液流量(liang)與溫(wen)(wen)度(du)(du)(du),避免設(she)(she)(she)備(bei)(bei)過熱(re)影響精度(du)(du)(du)。同(tong)時,集(ji)成(cheng)(cheng)靜電(dian)監測模塊,實(shi)時消除靜電(dian)隱患。這種集(ji)成(cheng)(cheng)模式為(wei)半(ban)(ban)導體制造(zao)(zao)提供了穩定(ding)、潔凈(jing)(jing)的(de)環境(jing),助力提升芯片制造(zao)(zao)精度(du)(du)(du)與良(liang)率(lv)。電(dian)氣(qi)自(zi)動化(hua)(hua)設(she)(she)(she)備(bei)(bei)能自(zi)動協(xie)調(diao)生產(chan)線的(de)物(wu)料(liao)供給(gei)節(jie)奏(zou)。南京(jing)電(dian)力電(dian)氣(qi)自(zi)動化(hua)(hua)工程
設備遠程(cheng)運維離不開電氣自動(dong)化。南(nan)京電力電氣自動(dong)化工程(cheng)
電氣(qi)成套設(she)計(ji)注(zhu)重**性與(yu)實用性的平衡,在嚴格(ge)滿(man)足電氣(qi)規范(fan)的前提(ti)下,充分(fen)考慮現場安(an)裝與(yu)后期維(wei)護的便利性,提(ti)升系(xi)統(tong)的整(zheng)體性能。柜體采用鋼(gang)材制作,結構堅(jian)固耐用,防護等(deng)級達到相(xiang)應標準,能有效抵御外部環境的影響,如(ru)防塵、防水、防腐(fu)蝕等(deng);內部元(yuan)器(qi)件(jian)布局(ju)合理,強弱(ruo)電分(fen)區(qu)明確,減少相(xiang)互之間的電磁(ci)干(gan)擾,保證設(she)備的穩(wen)定(ding)運行;接線端子選用上乘產品,確保連接可靠,標識清(qing)晰規范(fan),便于(yu)后期的故障排查(cha)與(yu)維(wei)護。針對(dui)不同行業(ye)的特殊需求,如(ru)化工(gong)場所的防爆要求、食品車(che)間的衛生標準,設(she)計(ji)相(xiang)應的防護方(fang)案,讓成套設(she)備既能**運行,又能很好地(di)適應現場環境,提(ti)升系(xi)統(tong)的整(zheng)體可靠性和(he)使(shi)用壽命。南京電力電氣(qi)自(zi)動化工(gong)程(cheng)