在精確機械公司的(de)(de)(de)生產車間(jian)里，深孔(kong)棒(bang)材深孔(kong)鉆(zhan)正以穩定的(de)(de)(de)姿態完成著(zhu)一道道精密加工(gong)工(gong)序。這款(kuan)設(she)備針對長條(tiao)形(xing)棒(bang)材的(de)(de)(de)深孔(kong)加工(gong)需(xu)求設(she)計，憑借(jie)精確的(de)(de)(de)進給控(kong)制和冷卻(que)系統，能在保證(zheng)孔(kong)壁光(guang)滑度的(de)(de)(de)同時，將孔(kong)深與(yu)孔(kong)徑的(de)(de)(de)精度控(kong)制在微(wei)米(mi)級范(fan)圍內。操作臺上的(de)(de)(de)數(shu)字顯示屏實時跳動著(zhu)各項(xiang)參數(shu)，操作人員只需(xu)根據材料特性預設(she)程(cheng)序，設(she)備便能自(zi)主完成從定位到鉆(zhan)孔(kong)的(de)(de)(de)全流程(cheng)，既(ji)減少了人工(gong)干預帶(dai)來(lai)的(de)(de)(de)誤差，又提升了批量生產的(de)(de)(de)一致性，充分體現了公司對高質量加工(gong)標準的(de)(de)(de)堅守(shou)。耐磨深孔(kong)鉆(zhan)刀(dao)具在長時間(jian)加工(gong)中仍(reng)能保持良好切(qie)削性能。蘇州立(li)式深孔(kong)鉆(zhan)機床(chuang)

在(zai)精(jing)密儀器制造領域，深孔(kong)鉆(zhan)的(de)(de)(de)(de)微(wei)(wei)型(xing)化(hua)加(jia)(jia)工(gong)(gong)能力滿足了(le)光(guang)學儀器的(de)(de)(de)(de)細微(wei)(wei)孔(kong)加(jia)(jia)工(gong)(gong)需求。光(guang)學經緯(wei)儀的(de)(de)(de)(de)主軸需加(jia)(jia)工(gong)(gong)直(zhi)徑(jing) 1mm-3mm、深度(du) 20mm-50mm 的(de)(de)(de)(de)微(wei)(wei)型(xing)定位(wei)孔(kong)，孔(kong)道垂(chui)直(zhi)度(du)誤差(cha)需≤0.002mm，否則會影響儀器測(ce)量精(jing)度(du)。深孔(kong)鉆(zhan)采用壓電陶(tao)瓷驅動的(de)(de)(de)(de)微(wei)(wei)型(xing)鉆(zhan)削系統，搭(da)配原子(zi)力顯(xian)微(wei)(wei)鏡檢測(ce)技術，實現納(na)米級(ji)精(jing)度(du)控制，加(jia)(jia)工(gong)(gong)過(guo)程中通過(guo)減震(zhen)平(ping)臺避免外界(jie)振動干擾，成品(pin)孔(kong)道垂(chui)直(zhi)度(du)誤差(cha)可控制在(zai) 0.001mm 以內。某精(jing)密儀器企業引(yin)入(ru)深孔(kong)鉆(zhan)設備后，光(guang)學經緯(wei)儀測(ce)量精(jing)度(du)提升 20%，產品(pin)市場占有率提高 25%。常州七軸深孔(kong)鉆(zhan)定制深孔(kong)鉆(zhan)的(de)(de)(de)(de)刀具幾何參數對加(jia)(jia)工(gong)(gong)效果有重要影響。

在(zai)精密模(mo)(mo)具(ju)(ju)制造領域，深(shen)孔(kong)鉆(zhan)(zhan)的(de)應用堪稱(cheng) “細作(zuo)利器”。模(mo)(mo)具(ju)(ju)冷卻系(xi)統的(de)深(shen)孔(kong)加(jia)工(gong)精度直(zhi)接影響產品成型質量與(yu)生產效率，傳統鉆(zhan)(zhan)削方式易出(chu)現孔(kong)壁(bi)(bi)粗糙(cao)、軸線偏(pian)移等問題(ti)，而(er)深(shen)孔(kong)鉆(zhan)(zhan)憑借高(gao)壓內(nei)排屑系(xi)統與(yu)導向(xiang)機(ji)構，能實(shi)現直(zhi)徑(jing) 5mm-80mm、深(shen)徑(jing)比達 1:30 的(de)深(shen)孔(kong)加(jia)工(gong)，孔(kong)壁(bi)(bi)粗糙(cao)度可(ke)控制在(zai) Ra0.8μm 以下，軸線直(zhi)線度誤差不(bu)超過 0.1mm/m。某(mou)汽(qi)車模(mo)(mo)具(ju)(ju)企業引(yin)入五(wu)軸深(shen)孔(kong)鉆(zhan)(zhan)機(ji)床(chuang)后，模(mo)(mo)具(ju)(ju)冷卻孔(kong)加(jia)工(gong)效率提升 40%，產品注塑(su)周(zhou)期縮短 15%，有效解(jie)決了(le)復(fu)雜模(mo)(mo)具(ju)(ju)深(shen)孔(kong)加(jia)工(gong)難題(ti)。

展(zhan)望(wang)未來，精密機械將繼續(xu)以深(shen)(shen)(shen)孔(kong)(kong)(kong)鉆(zhan)技術為主(zhu)要(yao)，在(zai)智能化、集成化、高級化方(fang)(fang)向持續(xu)發(fa)力(li)。計劃研發(fa)具有(you)自(zi)主(zhu)知識(shi)產(chan)權的(de)(de)(de)(de)(de)智能數控系統，提(ti)升(sheng)深(shen)(shen)(shen)孔(kong)(kong)(kong)鉆(zhan)設(she)備(bei)的(de)(de)(de)(de)(de)自(zi)主(zhu)可控性；探索 5G 技術在(zai)設(she)備(bei)遠程監控和(he)運維中(zhong)的(de)(de)(de)(de)(de)應用，實現設(she)備(bei)的(de)(de)(de)(de)(de)智能化管理(li)；針對(dui)更(geng)多新(xin)興領域的(de)(de)(de)(de)(de)深(shen)(shen)(shen)孔(kong)(kong)(kong)加工(gong)(gong)(gong)需(xu)(xu)求，開發(fa)設(she)備(bei)和(he)工(gong)(gong)(gong)藝(yi)方(fang)(fang)案。通(tong)過(guo)這(zhe)些持續(xu)不(bu)(bu)斷的(de)(de)(de)(de)(de)努力(li)，不(bu)(bu)僅(jin)要(yao)讓公司的(de)(de)(de)(de)(de)深(shen)(shen)(shen)孔(kong)(kong)(kong)鉆(zhan)設(she)備(bei)保持技術，更(geng)要(yao)為 “中(zhong)國創造” 貢(gong)獻更(geng)多力(li)量，推(tui)動(dong)中(zhong)國模具機械工(gong)(gong)(gong)業邁向新(xin)的(de)(de)(de)(de)(de)發(fa)展(zhan)臺(tai)階。深(shen)(shen)(shen)孔(kong)(kong)(kong)鉆(zhan)加工(gong)(gong)(gong)的(de)(de)(de)(de)(de)質(zhi)量不(bu)(bu)僅(jin)取(qu)決于設(she)備(bei)性能，還(huan)與(yu)加工(gong)(gong)(gong)工(gong)(gong)(gong)藝(yi)密切相關，精密機械在(zai)這(zhe)方(fang)(fang)面形成了獨特的(de)(de)(de)(de)(de)技術積累。團隊(dui)總結了不(bu)(bu)同(tong)材(cai)料、不(bu)(bu)同(tong)孔(kong)(kong)(kong)徑(jing)、不(bu)(bu)同(tong)深(shen)(shen)(shen)度下的(de)(de)(de)(de)(de)比較好加工(gong)(gong)(gong)參數組合，形成了完善的(de)(de)(de)(de)(de)工(gong)(gong)(gong)藝(yi)數據庫，客戶可直接參考使用；針對(dui)加工(gong)(gong)(gong)過(guo)程中(zhong)可能出現的(de)(de)(de)(de)(de)孔(kong)(kong)(kong)偏、孔(kong)(kong)(kong)斜等(deng)問題，開發(fa)了相應的(de)(de)(de)(de)(de)工(gong)(gong)(gong)藝(yi)補償方(fang)(fang)法(fa)，通(tong)過(guo)調整進給速(su)度、刀具角度等(deng)參數進行修正。這(zhe)種設(she)備(bei)與(yu)工(gong)(gong)(gong)藝(yi)的(de)(de)(de)(de)(de)深(shen)(shen)(shen)度結合，讓深(shen)(shen)(shen)孔(kong)(kong)(kong)鉆(zhan)加工(gong)(gong)(gong)的(de)(de)(de)(de)(de)質(zhi)量更(geng)有(you)保障，也提(ti)升(sheng)了客戶的(de)(de)(de)(de)(de)加工(gong)(gong)(gong)成功(gong)率。深(shen)(shen)(shen)孔(kong)(kong)(kong)鉆(zhan)適合加工(gong)(gong)(gong)孔(kong)(kong)(kong)徑(jing)小、深(shen)(shen)(shen)度大的(de)(de)(de)(de)(de)孔(kong)(kong)(kong)，滿足特殊零(ling)件需(xu)(xu)求。

深(shen)(shen)孔(kong)鉆在裝備(bei)(bei)制造中(zhong)，承擔(dan)著導(dao)彈發(fa)射筒、裝甲車(che)輛(liang)炮(pao)管等關鍵部件的深(shen)(shen)孔(kong)加(jia)(jia)工(gong)任(ren)務。導(dao)彈發(fa)射筒需(xu)加(jia)(jia)工(gong)直徑 150mm-300mm、深(shen)(shen)度(du)(du) 3000mm-5000mm 的高精(jing)度(du)(du)孔(kong)道，孔(kong)壁圓度(du)(du)誤(wu)差(cha)需(xu)≤0.03mm，且需(xu)具備(bei)(bei)抗(kang)高壓(ya)沖擊性能(neng)。深(shen)(shen)孔(kong)鉆采用(yong)深(shen)(shen)孔(kong)鏜鉆復合工(gong)藝，搭配級精(jing)度(du)(du)檢(jian)測系(xi)統(tong)，加(jia)(jia)工(gong)過(guo)程中(zhong)通過(guo)激光(guang)干涉儀實時校(xiao)正(zheng)軸(zhou)線偏差(cha)，加(jia)(jia)工(gong)后(hou)(hou)孔(kong)道表面粗糙度(du)(du)達(da) Ra0.2μm，同時通過(guo)應(ying)力消除處理(li)，提(ti)升孔(kong)道抗(kang)疲勞強度(du)(du)。某企(qi)業采用(yong)該技術后(hou)(hou)，導(dao)彈發(fa)射筒加(jia)(jia)工(gong)周期縮短(duan) 40%，產品抗(kang)沖擊性能(neng)提(ti)升 15%，滿足裝備(bei)(bei)嚴(yan)苛標準。深(shen)(shen)孔(kong)鉆的刀(dao)具破損監測系(xi)統(tong)可及時發(fa)現(xian)刀(dao)具異常并報警。常州七軸(zhou)深(shen)(shen)孔(kong)鉆

深(shen)孔(kong)鉆的切(qie)削液具(ju)有冷卻、潤滑(hua)和(he)排屑等多重作用(yong)。蘇州立式深(shen)孔(kong)鉆機床

七(qi)軸雙螺桿(gan)角(jiao)度(du)(du)(du)深孔(kong)(kong)(kong)鉆(zhan)能看出(chu)精(jing)(jing)(jing)精(jing)(jing)(jing)密機(ji)(ji)(ji)械在復雜角(jiao)度(du)(du)(du)孔(kong)(kong)(kong)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)領域的(de)(de)(de)(de)技(ji)術(shu)實力(li)。該設備(bei)通過七(qi)個軸的(de)(de)(de)(de)協同(tong)運(yun)動(dong)，能夠實現(xian)(xian)任意角(jiao)度(du)(du)(du)的(de)(de)(de)(de)深孔(kong)(kong)(kong)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)，尤(you)其適(shi)用于雙螺桿(gan)壓縮(suo)機(ji)(ji)(ji)轉子、異形(xing)模具(ju)(ju)等具(ju)(ju)有(you)復雜空間角(jiao)度(du)(du)(du)孔(kong)(kong)(kong)的(de)(de)(de)(de)零(ling)件(jian)。設備(bei)配備(bei)了(le)高精(jing)(jing)(jing)度(du)(du)(du)角(jiao)度(du)(du)(du)測量系統，實時反饋鉆(zhan)孔(kong)(kong)(kong)角(jiao)度(du)(du)(du)并(bing)進行(xing)動(dong)態補償，確保(bao)角(jiao)度(du)(du)(du)誤差(cha)控制在極小范圍內。其雙螺桿(gan)同(tong)步驅動(dong)設計，減少(shao)了(le)傳動(dong)誤差(cha)，使鉆(zhan)孔(kong)(kong)(kong)過程更(geng)加(jia)(jia)平穩，為高難(nan)度(du)(du)(du)深孔(kong)(kong)(kong)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)提供了(le)可(ke)(ke)靠保(bao)障。七(qi)軸角(jiao)度(du)(du)(du)臥式(shi)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)中(zhong)(zhong)心是(shi)精(jing)(jing)(jing)密機(ji)(ji)(ji)械產品線(xian)中(zhong)(zhong)的(de)(de)(de)(de)高級設備(bei)，集深孔(kong)(kong)(kong)鉆(zhan)削與多功能加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)于一(yi)體。該設備(bei)采用臥式(shi)布局，工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)在加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)過程中(zhong)(zhong)受(shou)力(li)更(geng)均勻，特(te)別適(shi)合大(da)型、重型零(ling)件(jian)的(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)。七(qi)個軸的(de)(de)(de)(de)聯動(dong)不僅能完成深孔(kong)(kong)(kong)鉆(zhan)削，還可(ke)(ke)進行(xing)銑削、鏜削等多道工(gong)(gong)(gong)(gong)(gong)(gong)序(xu)，實現(xian)(xian)了(le)工(gong)(gong)(gong)(gong)(gong)(gong)件(jian)的(de)(de)(de)(de)一(yi)次裝(zhuang)夾完成多工(gong)(gong)(gong)(gong)(gong)(gong)序(xu)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)，大(da)幅提高了(le)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)精(jing)(jing)(jing)度(du)(du)(du)和生產效(xiao)率。在航(hang)空發動(dong)機(ji)(ji)(ji)機(ji)(ji)(ji)匣、大(da)型模具(ju)(ju)底(di)座等零(ling)件(jian)的(de)(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)中(zhong)(zhong)，該設備(bei)展(zhan)現(xian)(xian)出(chu)了(le)強大(da)的(de)(de)(de)(de)綜(zong)合加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)能力(li)，體現(xian)(xian)了(le) “中(zhong)(zhong)國精(jing)(jing)(jing)造(zao)” 的(de)(de)(de)(de)技(ji)術(shu)水準。蘇州立式(shi)深孔(kong)(kong)(kong)鉆(zhan)機(ji)(ji)(ji)床